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Custom plastic machining with Swiss precision
Custom Plastic Jigs & Fixtures Manufacturing
Custom Plastic Jigs & Fixtures
Precision CNC Machined Workholding Solutions
Looking for non-marring plastic jigs, ESD-safe test fixtures, or lightweight assembly fixtures that outperform metal? BeePlastic delivers precision CNC machined plastic fixtures with Β±0.03mm tolerance from 60+ engineering materials including Delrin, G10, FR4, Bakelite, PEEK, Nylon, and Durostone.
Why Choose Plastic Jigs & Fixtures Over Metal?
When engineers think about jigs and fixtures, metal often comes to mind first. But precision plastic fixtures offer distinct advantages that make them the superior choice for many manufacturing applications. Here's why leading manufacturers worldwide are switching to CNC machined plastic workholding solutions.
Non-Marring & Surface-Safe
Unlike metal fixtures that scratch, dent, or damage delicate workpieces, non-marring plastic fixtures provide gentle yet secure contact. Ideal for handling polished surfaces, optical components, painted parts, anodized aluminum, and products where cosmetic appearance matters.
Lightweight Design (40-80% Lighter)
Lightweight plastic fixtures weigh 40-80% less than metal equivalents. For robotic applications, lighter end-of-arm tooling (EOAT) means faster cycle times, reduced robot wear, and lower energy consumption.
Electrical Insulation & ESD Protection
In electronics manufacturing, electrical properties matter as much as mechanical ones. Electrical insulation fixtures prevent short circuits. We also offer ESD-safe fixture materials like ESD Bakelite and Durostone.
Self-Lubricating & Chemical Resistant
Materials like Delrin (POM) and UHMW-PE offer inherent self-lubricating properties. Chemical resistant plastic fixtures maintain integrity when exposed to acids, bases, and solvents.
Faster Machining & Cost Efficiency
Plastic materials machine faster than metals with lower tool wear and reduced machining time. This translates into shorter lead times and lower per-part costs for your custom fixture manufacturing.
For prototype fixtures and short production runs, plastic offers an economical alternative to machined aluminum or fabricated steel. Iterate designs quickly, test multiple fixture concepts, and refine your manufacturing process without high tooling costs.
Materials for Custom Plastic Jigs & Fixtures
Selecting the right material is crucial for fixture performance. Different applications demand different propertiesβdimensional stability, high-temperature resistance, electrical insulation, or chemical compatibility.
Engineering Thermoplastics
Thermoset Laminates & Composites
G10 & FR4 Fixtures (Garolite)
G10 and FR4 laminates are popular for electronic test fixtures. FR4 fixtures add UL 94 V-0 flame retardancy for PCB test fixtures and ICT jigs.
Explore G10/FR4 Options β
G11, FR5 & High-Temp Grades
For high temps, G11 and FR5 laminates work up to 170-180Β°C. G7 silicone glass extends to 220Β°C for extreme environments.
Bakelite (Phenolic) Jigs & Fixtures
Bakelite phenolic laminates provide cost-effective electrical insulation. Grades include Paper (electrical), Canvas (impact strength), and Linen (fine machining).
Explore Bakelite Options βπ‘ G10 vs FR4 Quick Comparison
Both are fiberglass epoxy laminates. FR4 contains flame-retardant additives (UL 94 V-0), while G10 offers maximum mechanical strength. Choose FR4 for fire safety; G10 for strength.
Specialty High-Temperature Materials
Not Sure Which Material Is Right for Your Fixture?
Our material specialists analyze your application requirementsβoperating temperature, chemical exposure, electrical needs, mechanical loadsβand recommend the optimal material.
Types of Plastic Jigs & Fixtures We Manufacture
Assembly Fixtures & Jigs
Assembly fixtures hold components in precise alignment. Properly designed jigs improve quality, speed, and consistency of assembly.
Inspection & QC Fixtures
Our inspection fixtures securely position parts for measurement. Go/no-go gauges from Delrin provide quick verification.
PCB Test Fixtures & ICT
Electronics testing fixtures from G10, FR4. Bed-of-nails fixtures with accurate probe hole positioning.
Wave Solder Pallets
We machine Durostone and Ricocel into selective solder pallets and reflow carriers to protect sensitive components.
Workholding Fixtures
Secure workholding fixtures for machining and processing. Vacuum fixtures and clamping jigs that protect the workpiece.
Robot End Effectors
Lightweight custom robot grippers and EOAT from Delrin or UHMW-PE reduce weight by up to 80%.
Industry Applications
Electronics
ESD-safe fixtures protect sensitive devices. FR4, G10, and Durostone provide required electrical properties.
Automotive
Non-marring fixtures protect finished surfaces. Lightweight plastic reduces operator fatigue.
Medical
PEEK, UHMW-PE, and Delrin fixtures suitable for cleanroom environments and sterilization.
Aerospace
Fixtures meeting exact tolerances while minimizing weight using composites and PEEK.
Our Manufacturing Capabilities
Precision CNC Machining
Multiple 3/4/5-axis CNC machining centers. Standard tolerance: Β±0.03mm. Complex 3D features and compound angles.
Full-Service Manufacturing
Quality Assurance
Comprehensive inspection before shipmentβdimensional verification, material certification, and inspection reports.
Free Design for Manufacturability (DFM) Analysis
This free DFM analysis identifies potential issues, suggests improvements, and optimizes your design for efficient production.
Submit Design for Free DFM βFrequently Asked Questions
What is the best plastic material for jigs and fixtures?
Depends on application. Delrin (POM) for general precision. G10/FR4 for electrical. PEEK for high temp.
Do you have minimum order quantities?
No minimum order quantity (NO MOQ). Single prototypes to high-volume production.
Ready to Improve Your Manufacturing?
Submit your CAD files and receive a detailed quotation within 24 hours.
Precision Plastic Parts We've Delivered
From transparent acrylic displays to precision gears, high-temp phenolic components to custom seals
ββwe machine any plastic, any complexity.
Custom Plastic Fabrication
1pc to 10,000+ | Β±0.03mm | No MOQ
General
HDPE
PP
PVC
ABS
Engineering
POM
Nylon
PC
PMMA
High-Performance
PEEK
PEI
PTFE
Composites
FR-4
G10
Flexible
TPU
Silicone
Why Choose BeePlastic?
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Industries: Automotive β’ Medical β’ Food β’ Lab β’ Semiconductor
Free consultation β beeplastic@beeplastic.com
24H QUOTE DELIVERY
Upload CAD, get quote in 24 hours
NO MOQ REQUIRED
From 1 prototype to high volume
Β±0.03MM PRECISION
Advanced CNC with full QC inspection
1000+ TONS STOCK
26+ materials ready to ship