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Cut-to-Size
Professional Cut-to-Size Plastic Fabrication Services
Precision Custom Plastic Cutting | CNC Machining | Laser Cutting | No Minimum Order

Precision CNC Machining
±0.03mm tight tolerance for aerospace, medical & industrial plastic components
No Minimum Order
Single prototypes to 10,000+ production parts – all order sizes welcome
Fast Turnaround
24-hour quotes, 3-7 day production, worldwide shipping with tracking
Trusted Globally
15+ years serving aerospace, automotive, medical, electronics industries
What is Custom Cut-to-Size Plastic Fabrication?
Cut-to-size plastic fabrication is a precision manufacturing service where engineering plastic sheets, rods, bars, and tubes are cut to your exact specifications using advanced CNC machining, laser cutting, or waterjet cutting technology. Whether you need custom plastic components for prototypes, production parts, or specialized industrial applications, our cut-to-size service eliminates material waste, reduces costs, and ensures perfect dimensional accuracy.
Unlike purchasing standard-sized plastic materials that require additional in-house cutting and fabrication, our made-to-order plastic cutting service delivers ready-to-use parts that fit your precise requirements – saving you time, labor costs, and material waste.
Why Choose Cut-to-Size Over Standard Sheets?
- Zero Material Waste: Pay only for what you need – no excess material to discard
- Eliminate In-House Cutting: Save labor costs and equipment investment
- Precision Guaranteed: ±0.03mm (±0.0012") tolerance for critical applications
- Ready-to-Install Parts: Receive finished components, not raw materials
- Scalable Quantities: Single pieces or high-volume production runs
Perfect for: Aerospace components, medical device parts, automotive prototypes, industrial machinery components, electronics housings, architectural applications, DIY projects, and custom fabrications.

Comprehensive Plastic Cutting & Machining Capabilities
From simple rectangular cuts to complex geometries, our state-of-the-art equipment and expert technicians deliver precision results for all engineering plastics.
CNC Precision Machining
3-axis, 4-axis & 5-axis CNC milling for complex plastic components with tight tolerances. Ideal for gears, bearings, bushings, valve bodies, and custom mechanical parts requiring ±0.03mm accuracy.
Learn More About CNC →Laser Cutting & Engraving
High-precision laser cutting for acrylic, polycarbonate, PETG, ABS, and other thermoplastics. Clean edges, intricate patterns, and detailed engravings for signage, displays, and decorative applications.
Explore Laser Services →Waterjet Cutting
Cold-cutting technology for heat-sensitive plastics and thick materials (up to 200mm). No thermal distortion, perfect for UHMW, HDPE, thick acrylic sheets, and composite materials.
Precision Sheet Cutting
Panel saw cutting for standard rectangular and square cuts. Fast turnaround for simple geometries in sheets, plates, and boards. Ideal for bulk orders and cost-effective solutions.
CNC Turning & Routing
Cylindrical part machining for rods, tubes, and round bars. Create custom bushings, rollers, spacers, and rotational components with consistent diameter accuracy.
Edge Finishing Options
Professional edge treatments: chamfering, beveling, rounding, flame polishing, and diamond polishing. Smooth, safe edges for commercial, medical, and consumer applications.
20+ Engineering & High-Performance Plastics
We cut and machine a comprehensive range of thermoplastics, engineering plastics, and high-temperature polymers for demanding industrial applications.

High-Performance Engineering Plastics
Our material expertise spans from common commodity plastics to advanced engineering polymers. Each material is selected for its unique properties to meet your application's mechanical, thermal, chemical, and electrical requirements.
Not sure which material to choose? Our engineering team provides free material selection consultation. Email us at beeplastic@beeplastic.com with your requirements.
All materials available in: Sheets, plates, rods, bars, tubes | Multiple colors | Various grades (virgin, glass-filled, conductive, etc.) | Custom sizes cut-to-order
View Complete Material CatalogPEEK
High-temp (250°C), chemical resistant, aerospace & medical grade
POM (Delrin)
Low friction, high wear resistance, precision gears & bearings
ABS
Impact resistant, easy machining, automotive & consumer products
PC (Polycarbonate)
250x stronger than glass, transparent, safety shields & glazing
PMMA (Acrylic)
Crystal clear, UV resistant, displays, signage & optical parts
Nylon (PA6/PA66)
High strength, abrasion resistant, mechanical components
HDPE
Chemical resistant, food-safe, cutting boards & tanks
UHMW-PE
Self-lubricating, low friction, wear strips & conveyor parts
PTFE (Teflon)
Non-stick, chemical inert, seals & gaskets
PP (Polypropylene)
Lightweight, chemical resistant, chemical equipment
PVC
Rigid or flexible, corrosion resistant, industrial applications
PET/PETG
Clear, tough, thermoformable, packaging & displays
PEI (Ultem)
High-temp (170°C), flame retardant, aerospace interiors
PPS
Chemical & heat resistant, automotive & industrial
FR-4 (G-10)
Fiberglass epoxy, electrical insulation, PCB substrates
PI (Polyimide)
Ultra high-temp (260°C), electronics & aerospace
PU (Polyurethane)
Elastic, shock absorption, bumpers & dampening pads
Rubber & Silicone
Flexible, vibration dampening, gaskets & seals
Bakelite & Phenolic
High-strength laminates, electrical insulation, heat resistant
+ Custom Materials
Contact us for specialized polymers & composites
Technical Capabilities & Specifications
Industry-leading precision and capacity for both prototype and production volumes
Cutting Precision & Tolerances
Our computer-controlled cutting equipment delivers exceptional accuracy for mission-critical applications in aerospace, medical devices, and precision instrumentation.
Specification | Capability |
---|---|
CNC Machining Tolerance | ±0.03mm (±0.0012") |
Laser Cutting Tolerance | ±0.05mm (±0.002") |
Standard Cutting Tolerance | ±0.5mm (±0.02") |
Maximum Sheet Size | 3000mm × 2000mm (118" × 79") |
Minimum Part Size | 10mm × 10mm (0.4" × 0.4") |
Thickness Range | 0.5mm to 200mm (0.02" to 8") |
Rod/Bar Diameter | 3mm to 300mm (0.12" to 12") |
Production Capacity | 1 piece to 10,000+ units |
Edge Finishing & Secondary Operations
Professional edge treatments and value-added services to deliver ready-to-use plastic components.
- Edge Chamfering: 45° beveled edges for safety and aesthetics
- Edge Rounding: Radius corners and edges (R2-R10mm)
- Edge Polishing: Flame or diamond polishing for crystal-clear edges
- Drilling & Tapping: Precision holes and threaded inserts
- Countersinking & Counterboring: Flush screw mounting
- Engraving & Marking: Part numbers, logos, serial codes
- Surface Texturing: Matte, satin, or textured finishes
- Assembly Services: Multi-part assembly, bonding, welding

How Our Cut-to-Size Service Works
Simple, transparent process from quote to delivery – designed for efficiency and accuracy
Submit Your Design
Email drawings (PDF, DXF, DWG, STEP) or specifications to beeplastic@beeplastic.com or use our quote form
Receive Quote
Within 24 hours, get detailed pricing, material recommendations, and DFM (Design for Manufacturability) feedback
Confirm Order
Approve quote and make payment via PayPal, wire transfer, or credit card. We'll immediately schedule production
Manufacturing
3-7 business days for standard orders. Real-time updates. Multi-stage quality inspections ensure ±0.03mm accuracy
Global Shipping
Free standard shipping to most regions. Expedited options available. Secure packaging, tracked delivery

Perfect for retail displays, architectural applications, and illuminated signage – delivered ready to install
Why Leading Companies Choose BeePlastic
15+ years serving aerospace, automotive, medical, electronics, and industrial manufacturing sectors globally

Industry-Leading Advantages
- No Minimum Order Quantity: Whether you need 1 prototype or 10,000 production parts, we handle all order sizes with the same attention to quality and service
- Material Expertise: Deep knowledge of 20+ engineering plastics. Our team helps you select the optimal material based on mechanical, thermal, chemical, and cost requirements
- Design for Manufacturability (DFM): Free engineering consultation to optimize your designs for cost-effective production and superior performance
- Multi-Stage Quality Control: Raw material verification → In-process inspection → Final dimensional validation → Pre-shipping quality check
- Fast Turnaround: 24-hour quoting, 3-7 day standard production, expedited options available for urgent projects
- Competitive Pricing: Direct manufacturer pricing with no middleman markups. Bulk discounts available for high-volume orders
- Global Shipping: Reliable international shipping with free standard delivery to most countries. Customs support and documentation included
- One-Stop Service: From raw materials to finished assemblies – CNC machining, laser cutting, injection molding, welding, bending, and assembly all under one roof
Industry Applications & Use Cases
Custom plastic components for demanding applications across multiple sectors
🛩️ Aerospace & Aviation
Lightweight PEEK, PEI, PI components for aircraft interiors, insulation panels, brackets, and high-temperature applications up to 260°C
🚗 Automotive & Transportation
ABS, PC, Nylon parts for dashboards, housings, gears, bushings, bearings, and under-hood components resistant to oils and fuels
🏥 Medical & Healthcare
Biocompatible PEEK, PSU, PC components for surgical instruments, diagnostic equipment, hospital furniture, and medical device housings
⚙️ Industrial Machinery
UHMW, POM, Nylon wear parts including gears, sprockets, chain guides, wear strips, bushings, rollers, and anti-friction components
💻 Electronics & Semiconductors
FR-4, PEEK, PEI insulators, PCB substrates, chip trays, test fixtures, and housings with electrical insulation and ESD protection
🏗️ Architecture & Construction
PC, PMMA glazing, skylights, protective barriers, decorative panels, light diffusers, and weather-resistant outdoor applications
🍽️ Food & Beverage
Food-grade HDPE, PP cutting boards, food processing equipment, conveyor components, and chemical-resistant tanks and containers
🛠️ DIY & Maker Projects
Acrylic, ABS, PC materials for hobbyist projects, custom enclosures, display cases, educational models, and creative fabrications
Complete Plastic Fabrication Solutions
Beyond cut-to-size – comprehensive manufacturing services for complex projects
🔧 CNC Machining
3-axis, 4-axis, 5-axis milling and turning for complex geometries, tight tolerances, and high-volume production runs
Learn More →✨ Laser Cutting & Engraving
High-precision laser processing for intricate designs, custom shapes, and detailed engravings on acrylic, PC, and more
Explore Laser Services →🔥 Plastic Bending & Forming
Precision heat bending, thermoforming, and hot forming for curved components, enclosures, and display cases
View Bending Options →🔗 Plastic Welding & Bonding
Ultrasonic welding, hot plate welding, solvent bonding, and adhesive assembly for leak-proof joints and assemblies
Learn About Welding →🏭 Injection Molding
High-volume plastic part production with excellent repeatability, ideal for 1,000+ units with consistent quality
Molding Services →📦 Assembly & Packaging
Multi-component assembly, hardware installation, custom packaging, labeling, and direct-to-customer fulfillment
Frequently Asked Questions
Everything you need to know about our cut-to-size plastic fabrication service
Still have questions? Our team is here to help!
Contact Our ExpertsCustomer Success Stories
See how leading companies leverage our cut-to-size services for innovative solutions
PEEK Insulation Panels for Aircraft Interior
Challenge: An aerospace company needed custom PEEK panels (300mm × 400mm × 5mm) with ±0.05mm flatness for aircraft interior insulation that could withstand 200°C continuous operation.
Solution: We precision-cut virgin PEEK sheets with CNC milling, achieving ±0.03mm dimensional accuracy and ±0.02mm flatness. Added chamfered edges and drilled mounting holes per specifications.
✅ Results: 250 panels delivered in 7 days
💰 Savings: 30% cost reduction vs competitors
🎯 Quality: Zero defects, 100% pass rate
🔄 Repeat: 3 additional aircraft programs


PC Protective Shields for Diagnostic Equipment
Challenge: A medical equipment manufacturer required custom polycarbonate shields with laser-cut ventilation patterns and polished edges for diagnostic equipment housings.
Solution: Laser-cut clear PC sheets with intricate ventilation slots, flame-polished edges for smooth touch surfaces, and pre-drilled mounting holes. Material met USP Class VI biocompatibility.
⚡ Prototype: 3 days from quote to delivery
📦 Production: 500 units in 6 days
🚀 Performance: 40% faster than previous supplier
🤝 Partnership: Ongoing for 5 product lines
Ready to Get Started with Your Custom Plastic Project?
Get a free quote within 24 hours. No minimum order. 15+ years of trusted service.
📦 Free standard shipping to most countries | ⚡ 3-7 day production | 🎯 ±0.03mm precision | 📊 No minimum order
Serving clients worldwide in aerospace, automotive, medical, electronics, industrial manufacturing, and more.
Related Services & Resources
Explore our complete range of plastic manufacturing solutions
About Our Custom Plastic Cutting & Fabrication Services
BeePlastic is a leading provider of custom cut-to-size plastic fabrication services, specializing in precision cutting, CNC machining, and laser cutting of engineering plastics for industrial, commercial, and consumer applications. With over 15 years of experience serving clients worldwide, we've become the trusted partner for companies requiring high-quality custom plastic components with no minimum order quantities.
Our state-of-the-art plastic cutting facility features advanced CNC milling machines, multi-axis machining centers, precision laser cutters, and computerized panel saws capable of handling projects from single prototype pieces to high-volume production runs exceeding 10,000 units. We maintain strict quality control with ±0.03mm machining tolerance for mission-critical applications in aerospace, medical devices, automotive, and industrial machinery sectors.
We work with a comprehensive range of engineering thermoplastics and high-performance polymers including PEEK (polyetheretherketone), POM (polyoxymethylene/Delrin/Acetal), ABS (acrylonitrile butadiene styrene), PC (polycarbonate), PMMA (acrylic/plexiglass), Nylon (polyamide PA6/PA66), HDPE (high-density polyethylene), UHMW-PE (ultra-high molecular weight polyethylene), PTFE (Teflon/polytetrafluoroethylene), PVC (polyvinyl chloride), PP (polypropylene), PET/PETG (polyethylene terephthalate), PEI (Ultem), PPS (polyphenylene sulfide), FR-4/G-10 (fiberglass epoxy), PU (polyurethane), PI (polyimide), rubber & silicone, Bakelite & phenolic laminates, and many specialty materials.
Our custom plastic sheet cutting services include precision rectangular cuts, complex shape cutting, contour cutting, and curved cuts for applications ranging from protective machine guards and safety shields to display cases, architectural panels, and decorative installations. We offer multiple edge finishing options including chamfering, beveling, edge rounding, flame polishing, and diamond polishing to meet aesthetic and safety requirements.
Beyond simple cutting, our comprehensive fabrication capabilities include CNC plastic machining (milling, turning, drilling, tapping), laser cutting and engraving, plastic bending and thermoforming, plastic welding and bonding, and complete assembly services. This one-stop-shop approach allows customers to receive fully finished, ready-to-install plastic components rather than raw cut materials requiring additional processing.
We serve diverse industries including aerospace and aviation (aircraft interior components, insulation panels, lightweight structural parts), automotive and transportation (dashboard components, housings, gears, bushings), medical and healthcare (surgical instrument components, diagnostic equipment housings, hospital furniture parts), industrial machinery (wear parts, conveyor components, chain guides, rollers), electronics and semiconductors (insulation panels, PCB substrates, equipment housings), food and beverage processing (cutting boards, food-safe equipment components), and architecture and construction (glazing, skylights, protective barriers, decorative panels).
Our no minimum order policy makes professional plastic fabrication accessible to everyone from individual hobbyists and DIY enthusiasts to Fortune 500 manufacturers. Whether you need a single custom plastic prototype, small batch production (10-100 pieces), medium volume manufacturing (100-1,000 pieces), or high-volume production runs (1,000+ pieces), we provide the same attention to quality, precision, and customer service.
We offer free design for manufacturability (DFM) consultation to optimize your plastic component designs for cost-effective production while maintaining or enhancing performance. Our experienced engineering team can suggest material substitutions, design modifications to improve strength or reduce cost, and manufacturing process optimization to achieve better results.
Global shipping and logistics support is a core strength, with established partnerships enabling reliable delivery to North America, Europe, Australia, Asia, and beyond. We provide free standard shipping to most countries for qualifying orders, with expedited air freight options available for urgent projects. All shipments include secure packaging, customs documentation, and tracking information.
For customers requiring ongoing supply of custom plastic components, we offer inventory management programs, blanket purchase orders, and scheduled release programs to ensure just-in-time delivery while maintaining cost efficiency. Our production capacity and material sourcing capabilities support both rapid prototype development and sustained high-volume manufacturing.
Quality assurance is embedded throughout our manufacturing process with multiple inspection points: incoming material verification, in-process dimensional checks, final inspection before packaging, and pre-shipment quality validation. We can provide material certificates, dimensional inspection reports, and third-party testing documentation when required for critical applications.
Contact our experienced team today for a free quote on your custom plastic cutting and fabrication project. With 24-hour quote turnaround, 3-7 day standard production, and a 15-year track record of excellence, BeePlastic is your trusted partner for precision custom plastic components. Email beeplastic@beeplastic.com or submit your specifications through our online quote request form.
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Fully Customizable to Your Specifications
At BeePlastic, we offer precision cutting and machining to produce sheets and rods that perfectly fit your project's specific dimensions and requirements.
Tailored Solutions Across Industries
Explore Our Full Range of Plastic Materials
Discover the versatility and quality of our extensive plastic materials portfolio. From standard sheets to highly specialized rods, each product is designed to meet the diverse needs of industries including aerospace, automotive, and healthcare. Browse our collection to find the perfect material suited to your project requirements.
Browse Our Material Catalog