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A showcase of diverse custom fabrication projects completed by Beeplastic, representing over 10,000 successful engineering solutions delivered worldwide.

Cut-to-Size

 

 

Professional Cut-to-Size Plastic Fabrication Services

Precision Custom Plastic Cutting | CNC Machining | Laser Cutting | No Minimum Order

±0.03mm
Precision Tolerance
15+
Years Experience
24hr
Quote Response
No MOQ
Minimum Order
Custom cut-to-size plastic fabrication service - Precision CNC machining and laser cutting of engineering plastics including PEEK, POM, acrylic, polycarbonate sheets
🎯

Precision CNC Machining

±0.03mm tight tolerance for aerospace, medical & industrial plastic components

📦

No Minimum Order

Single prototypes to 10,000+ production parts – all order sizes welcome

Fast Turnaround

24-hour quotes, 3-7 day production, worldwide shipping with tracking

🏆

Trusted Globally

15+ years serving aerospace, automotive, medical, electronics industries

What is Custom Cut-to-Size Plastic Fabrication?

Cut-to-size plastic fabrication is a precision manufacturing service where engineering plastic sheets, rods, bars, and tubes are cut to your exact specifications using advanced CNC machining, laser cutting, or waterjet cutting technology. Whether you need custom plastic components for prototypes, production parts, or specialized industrial applications, our cut-to-size service eliminates material waste, reduces costs, and ensures perfect dimensional accuracy.

Unlike purchasing standard-sized plastic materials that require additional in-house cutting and fabrication, our made-to-order plastic cutting service delivers ready-to-use parts that fit your precise requirements – saving you time, labor costs, and material waste.

Why Choose Cut-to-Size Over Standard Sheets?

  • Zero Material Waste: Pay only for what you need – no excess material to discard
  • Eliminate In-House Cutting: Save labor costs and equipment investment
  • Precision Guaranteed: ±0.03mm (±0.0012") tolerance for critical applications
  • Ready-to-Install Parts: Receive finished components, not raw materials
  • Scalable Quantities: Single pieces or high-volume production runs

Perfect for: Aerospace components, medical device parts, automotive prototypes, industrial machinery components, electronics housings, architectural applications, DIY projects, and custom fabrications.

High-precision CNC machining of black POM Delrin gear - Custom plastic component fabrication for industrial machinery with tight tolerance control
⚙️ CNC Precision: ±0.03mm
CNC-machined POM Delrin gear – Complex geometries with micron-level precision

Comprehensive Plastic Cutting & Machining Capabilities

From simple rectangular cuts to complex geometries, our state-of-the-art equipment and expert technicians deliver precision results for all engineering plastics.

🔧

CNC Precision Machining

3-axis, 4-axis & 5-axis CNC milling for complex plastic components with tight tolerances. Ideal for gears, bearings, bushings, valve bodies, and custom mechanical parts requiring ±0.03mm accuracy.

Learn More About CNC →

Laser Cutting & Engraving

High-precision laser cutting for acrylic, polycarbonate, PETG, ABS, and other thermoplastics. Clean edges, intricate patterns, and detailed engravings for signage, displays, and decorative applications.

Explore Laser Services →
💧

Waterjet Cutting

Cold-cutting technology for heat-sensitive plastics and thick materials (up to 200mm). No thermal distortion, perfect for UHMW, HDPE, thick acrylic sheets, and composite materials.

📐

Precision Sheet Cutting

Panel saw cutting for standard rectangular and square cuts. Fast turnaround for simple geometries in sheets, plates, and boards. Ideal for bulk orders and cost-effective solutions.

🔄

CNC Turning & Routing

Cylindrical part machining for rods, tubes, and round bars. Create custom bushings, rollers, spacers, and rotational components with consistent diameter accuracy.

✂️

Edge Finishing Options

Professional edge treatments: chamfering, beveling, rounding, flame polishing, and diamond polishing. Smooth, safe edges for commercial, medical, and consumer applications.

20+ Engineering & High-Performance Plastics

We cut and machine a comprehensive range of thermoplastics, engineering plastics, and high-temperature polymers for demanding industrial applications.

High-performance PEEK polyetheretherketone plastic material sheets and rods - Aerospace-grade engineering thermoplastic for 250°C extreme temperature and chemical resistance
🔥 PEEK – High-Temp Aerospace Material (250°C)
PEEK plastic stock materials – Available in sheets, rods, and custom sizes

High-Performance Engineering Plastics

Our material expertise spans from common commodity plastics to advanced engineering polymers. Each material is selected for its unique properties to meet your application's mechanical, thermal, chemical, and electrical requirements.

Not sure which material to choose? Our engineering team provides free material selection consultation. Email us at beeplastic@beeplastic.com with your requirements.

All materials available in: Sheets, plates, rods, bars, tubes | Multiple colors | Various grades (virgin, glass-filled, conductive, etc.) | Custom sizes cut-to-order

View Complete Material Catalog

Technical Capabilities & Specifications

Industry-leading precision and capacity for both prototype and production volumes

Cutting Precision & Tolerances

Our computer-controlled cutting equipment delivers exceptional accuracy for mission-critical applications in aerospace, medical devices, and precision instrumentation.

Specification Capability
CNC Machining Tolerance ±0.03mm (±0.0012")
Laser Cutting Tolerance ±0.05mm (±0.002")
Standard Cutting Tolerance ±0.5mm (±0.02")
Maximum Sheet Size 3000mm × 2000mm (118" × 79")
Minimum Part Size 10mm × 10mm (0.4" × 0.4")
Thickness Range 0.5mm to 200mm (0.02" to 8")
Rod/Bar Diameter 3mm to 300mm (0.12" to 12")
Production Capacity 1 piece to 10,000+ units

Edge Finishing & Secondary Operations

Professional edge treatments and value-added services to deliver ready-to-use plastic components.

  • Edge Chamfering: 45° beveled edges for safety and aesthetics
  • Edge Rounding: Radius corners and edges (R2-R10mm)
  • Edge Polishing: Flame or diamond polishing for crystal-clear edges
  • Drilling & Tapping: Precision holes and threaded inserts
  • Countersinking & Counterboring: Flush screw mounting
  • Engraving & Marking: Part numbers, logos, serial codes
  • Surface Texturing: Matte, satin, or textured finishes
  • Assembly Services: Multi-part assembly, bonding, welding
POM Delrin acetal plastic engineering material - Black and natural white rods and sheets for precision CNC machining gears bushings bearings
POM (Delrin)
Low Friction • High Wear Resistance
POM Delrin stock materials – Available in multiple colors and diameters for precision machining

How Our Cut-to-Size Service Works

Simple, transparent process from quote to delivery – designed for efficiency and accuracy

1

Submit Your Design

Email drawings (PDF, DXF, DWG, STEP) or specifications to beeplastic@beeplastic.com or use our quote form

2

Receive Quote

Within 24 hours, get detailed pricing, material recommendations, and DFM (Design for Manufacturability) feedback

3

Confirm Order

Approve quote and make payment via PayPal, wire transfer, or credit card. We'll immediately schedule production

4

Manufacturing

3-7 business days for standard orders. Real-time updates. Multi-stage quality inspections ensure ±0.03mm accuracy

5

Global Shipping

Free standard shipping to most regions. Expedited options available. Secure packaging, tracked delivery


Precision laser-cut clear acrylic PMMA sheet for illuminated commercial retail signage - Custom plastic fabrication with clean polished edges and ±0.05mm tolerance
✨ Laser Cut to Perfection
LASER CUTTING SPECS
✓ ±0.05mm Tolerance
✓ Clean Polished Edges
Professional Laser-Cut Acrylic Signage
Perfect for retail displays, architectural applications, and illuminated signage – delivered ready to install

Why Leading Companies Choose BeePlastic

15+ years serving aerospace, automotive, medical, electronics, and industrial manufacturing sectors globally

Custom-fabricated heat-bent polycarbonate PC machine guard safety shield - Durable transparent protective enclosure for industrial manufacturing equipment and operator safety
✓ Quality Guaranteed
🔥 Heat Bending
🛡️ Safety Shield
⚙️ Industrial Grade
Heat-bent polycarbonate machine guard – Custom fabrication with precision forming

Industry-Leading Advantages

  • No Minimum Order Quantity: Whether you need 1 prototype or 10,000 production parts, we handle all order sizes with the same attention to quality and service
  • Material Expertise: Deep knowledge of 20+ engineering plastics. Our team helps you select the optimal material based on mechanical, thermal, chemical, and cost requirements
  • Design for Manufacturability (DFM): Free engineering consultation to optimize your designs for cost-effective production and superior performance
  • Multi-Stage Quality Control: Raw material verification → In-process inspection → Final dimensional validation → Pre-shipping quality check
  • Fast Turnaround: 24-hour quoting, 3-7 day standard production, expedited options available for urgent projects
  • Competitive Pricing: Direct manufacturer pricing with no middleman markups. Bulk discounts available for high-volume orders
  • Global Shipping: Reliable international shipping with free standard delivery to most countries. Customs support and documentation included
  • One-Stop Service: From raw materials to finished assemblies – CNC machining, laser cutting, injection molding, welding, bending, and assembly all under one roof

Industry Applications & Use Cases

Custom plastic components for demanding applications across multiple sectors

🛩️ Aerospace & Aviation

Lightweight PEEK, PEI, PI components for aircraft interiors, insulation panels, brackets, and high-temperature applications up to 260°C

🚗 Automotive & Transportation

ABS, PC, Nylon parts for dashboards, housings, gears, bushings, bearings, and under-hood components resistant to oils and fuels

🏥 Medical & Healthcare

Biocompatible PEEK, PSU, PC components for surgical instruments, diagnostic equipment, hospital furniture, and medical device housings

⚙️ Industrial Machinery

UHMW, POM, Nylon wear parts including gears, sprockets, chain guides, wear strips, bushings, rollers, and anti-friction components

💻 Electronics & Semiconductors

FR-4, PEEK, PEI insulators, PCB substrates, chip trays, test fixtures, and housings with electrical insulation and ESD protection

🏗️ Architecture & Construction

PC, PMMA glazing, skylights, protective barriers, decorative panels, light diffusers, and weather-resistant outdoor applications

🍽️ Food & Beverage

Food-grade HDPE, PP cutting boards, food processing equipment, conveyor components, and chemical-resistant tanks and containers

🛠️ DIY & Maker Projects

Acrylic, ABS, PC materials for hobbyist projects, custom enclosures, display cases, educational models, and creative fabrications

Complete Plastic Fabrication Solutions

Beyond cut-to-size – comprehensive manufacturing services for complex projects

🔧 CNC Machining

3-axis, 4-axis, 5-axis milling and turning for complex geometries, tight tolerances, and high-volume production runs

Learn More →

✨ Laser Cutting & Engraving

High-precision laser processing for intricate designs, custom shapes, and detailed engravings on acrylic, PC, and more

Explore Laser Services →

🔥 Plastic Bending & Forming

Precision heat bending, thermoforming, and hot forming for curved components, enclosures, and display cases

View Bending Options →

🔗 Plastic Welding & Bonding

Ultrasonic welding, hot plate welding, solvent bonding, and adhesive assembly for leak-proof joints and assemblies

Learn About Welding →

🏭 Injection Molding

High-volume plastic part production with excellent repeatability, ideal for 1,000+ units with consistent quality

Molding Services →

📦 Assembly & Packaging

Multi-component assembly, hardware installation, custom packaging, labeling, and direct-to-customer fulfillment

Frequently Asked Questions

Everything you need to know about our cut-to-size plastic fabrication service

❓ What is the minimum order quantity (MOQ)?
We have NO minimum order quantity. Whether you need a single prototype piece or 10,000 production parts, we handle all order sizes. For regular stock materials available on our website, you can order as little as one piece. For custom CNC machining or special processing, we're happy to quote for any quantity.
❓ How accurate are your cuts? What tolerances can you achieve?
Our CNC machining achieves ±0.03mm (±0.0012") precision, laser cutting provides ±0.05mm tolerance, and standard panel saw cutting maintains ±0.5mm accuracy. For critical dimensional requirements, we can discuss even tighter tolerances on a case-by-case basis.
❓ What file formats do you accept for custom cutting?
We accept CAD files (DXF, DWG, STEP, IGES, STP), PDF drawings, and even hand sketches with dimensions. If you don't have CAD files, simply provide dimensions, quantities, and material specifications via email, and our engineering team will work with you.
❓ How long does it take to get a quote?
We provide quotes within 24 hours for standard requests. Complex projects may take slightly longer. Email your specifications to beeplastic@beeplastic.com or submit via our online quote form.
❓ What is the typical production lead time?
Standard production: 3-7 business days after order confirmation. Simple rectangular cuts can often be completed in 1-3 days. Complex CNC machining may take 5-10 days. Expedited rush service is available for urgent projects.
❓ Do you ship internationally? What are the shipping costs?
Yes, we ship worldwide to 100+ countries. We offer free standard shipping to most regions for orders meeting minimum weight/value thresholds. Expedited shipping options (DHL, FedEx, UPS) are available at additional cost. Shipping quotes are provided with your order quote.
❓ What materials can you cut to size?
❓ Can you help me choose the right material for my application?
Absolutely! Our experienced engineering team provides free material selection consultation. Share your application requirements (temperature, chemical exposure, mechanical loads, electrical properties, etc.), and we'll recommend the optimal material. Email beeplastic@beeplastic.com for expert guidance.
❓ What edge finishing options are available?
We offer multiple edge treatments: chamfering (45° beveled edges), edge rounding (radius corners), flame polishing (smooth, clear edges for acrylic/PC), diamond polishing (highest clarity), and deburring (smooth sharp edges). Specify your preference when requesting a quote.
❓ Do you offer drilling, tapping, and countersinking services?
Yes! We provide complete secondary machining operations including precision drilling, tapping (threaded holes), countersinking, counterboring, and insertion of hardware (threaded inserts, press-fit nuts). Provide hole locations and specifications in your drawings.
❓ Can you cut complex shapes and irregular geometries?
Yes, our CNC and laser cutting equipment can produce complex shapes, curves, circles, slots, pockets, and intricate patterns. For the most complex 3D geometries, we use multi-axis CNC machining. Upload your CAD file for a detailed feasibility review.
❓ What payment methods do you accept?
We accept PayPal, bank wire transfer/T-T, and major credit cards. For large orders or established customers, we can discuss terms. Payment details are provided with your order confirmation.
❓ What is your return/refund policy for custom cut items?
Custom-cut and machined parts are generally non-returnable since they're made-to-order for your specific requirements. However, if there's a quality issue or manufacturing defect, we'll remake the parts at no charge or provide a full refund. Quality problems are extremely rare due to our multi-stage inspection process.
❓ Do you provide material certificates or test reports?
Yes, we can provide material certificates, mill test reports, and dimensional inspection reports upon request. For critical applications (aerospace, medical, etc.), we offer full traceability documentation. Additional charges may apply for third-party testing and certification.
❓ Can I get a sample before placing a large order?
Yes! We encourage sampling for high-volume projects. Order a small quantity first to verify material, dimensions, and quality. We can also provide material samples (small pieces) for testing. Contact us to discuss sample requirements.
❓ Do you offer bulk discounts for large orders?
Yes, we provide volume discounts for large orders (typically 50+ pieces or significant dollar amounts). The more you order, the better the unit price. Request a quote for your specific quantity, and we'll provide our best pricing.
❓ Can you manufacture parts to industry standards (ISO, ASTM, DIN)?
Yes, we can manufacture to various international standards including ISO, ASTM, DIN, JIS, and customer-specific specifications. Provide the relevant standard or specification sheet, and we'll ensure compliance.
❓ What if I need design assistance or don't have CAD drawings?
No problem! Our engineering team can help create CAD drawings from your sketches or concept descriptions. We also offer Design for Manufacturability (DFM) consultation to optimize your design for cost-effective production. This service is often provided free for production orders.
❓ How do I track my order after it's placed?
After order confirmation, you'll receive production updates via email. Once shipped, we provide a tracking number for real-time shipment tracking. You can also check order status on our website's "My Orders" page or track via 17track.net.

Still have questions? Our team is here to help!

Contact Our Experts

Customer Success Stories

See how leading companies leverage our cut-to-size services for innovative solutions

AEROSPACE CASE STUDY

PEEK Insulation Panels for Aircraft Interior

Challenge: An aerospace company needed custom PEEK panels (300mm × 400mm × 5mm) with ±0.05mm flatness for aircraft interior insulation that could withstand 200°C continuous operation.

Solution: We precision-cut virgin PEEK sheets with CNC milling, achieving ±0.03mm dimensional accuracy and ±0.02mm flatness. Added chamfered edges and drilled mounting holes per specifications.

Results: 250 panels delivered in 7 days
💰 Savings: 30% cost reduction vs competitors
🎯 Quality: Zero defects, 100% pass rate
🔄 Repeat: 3 additional aircraft programs

Food-safe white HDPE high-density polyethylene sheet cut-to-size for commercial kitchen cutting board - Chemical resistant non-porous FDA compliant plastic material
🍴 Food-Safe HDPE
FDA COMPLIANT
NON-POROUS
CHEMICAL RESISTANT
Custom HDPE cutting boards – Food-grade material for commercial kitchens
Precision CNC-machined black POM Delrin acetal gear with complex tooth profile - High-strength low-friction plastic component for industrial machinery gearbox applications
⚙️ Precision Gearing
±0.03mm
CNC Tolerance
POM Delrin precision gear – Low-friction, wear-resistant mechanical component
MEDICAL DEVICE CASE STUDY

PC Protective Shields for Diagnostic Equipment

Challenge: A medical equipment manufacturer required custom polycarbonate shields with laser-cut ventilation patterns and polished edges for diagnostic equipment housings.

Solution: Laser-cut clear PC sheets with intricate ventilation slots, flame-polished edges for smooth touch surfaces, and pre-drilled mounting holes. Material met USP Class VI biocompatibility.

Prototype: 3 days from quote to delivery
📦 Production: 500 units in 6 days
🚀 Performance: 40% faster than previous supplier
🤝 Partnership: Ongoing for 5 product lines

Ready to Get Started with Your Custom Plastic Project?

Get a free quote within 24 hours. No minimum order. 15+ years of trusted service.

📦 Free standard shipping to most countries | ⚡ 3-7 day production | 🎯 ±0.03mm precision | 📊 No minimum order

Serving clients worldwide in aerospace, automotive, medical, electronics, industrial manufacturing, and more.

Related Services & Resources

Explore our complete range of plastic manufacturing solutions

🛒 Buy Stock Materials

Shop standard-sized sheets, rods, bars & tubes

Shop Materials →

🔧 CNC Machining

Complex parts, tight tolerances, high volumes

CNC Services →

✨ Laser Cutting

Intricate designs, engravings, clean edges

Laser Services →

🔥 Plastic Bending

Heat forming, thermoforming, curved parts

Bending Options →

🔗 Plastic Welding

Joining, bonding, leak-proof assemblies

Welding Methods →

📚 Material Guide

Compare properties, applications, prices

Compare Materials →

About Our Custom Plastic Cutting & Fabrication Services

BeePlastic is a leading provider of custom cut-to-size plastic fabrication services, specializing in precision cutting, CNC machining, and laser cutting of engineering plastics for industrial, commercial, and consumer applications. With over 15 years of experience serving clients worldwide, we've become the trusted partner for companies requiring high-quality custom plastic components with no minimum order quantities.

Our state-of-the-art plastic cutting facility features advanced CNC milling machines, multi-axis machining centers, precision laser cutters, and computerized panel saws capable of handling projects from single prototype pieces to high-volume production runs exceeding 10,000 units. We maintain strict quality control with ±0.03mm machining tolerance for mission-critical applications in aerospace, medical devices, automotive, and industrial machinery sectors.

We work with a comprehensive range of engineering thermoplastics and high-performance polymers including PEEK (polyetheretherketone), POM (polyoxymethylene/Delrin/Acetal), ABS (acrylonitrile butadiene styrene), PC (polycarbonate), PMMA (acrylic/plexiglass), Nylon (polyamide PA6/PA66), HDPE (high-density polyethylene), UHMW-PE (ultra-high molecular weight polyethylene), PTFE (Teflon/polytetrafluoroethylene), PVC (polyvinyl chloride), PP (polypropylene), PET/PETG (polyethylene terephthalate), PEI (Ultem), PPS (polyphenylene sulfide), FR-4/G-10 (fiberglass epoxy), PU (polyurethane), PI (polyimide), rubber & silicone, Bakelite & phenolic laminates, and many specialty materials.

Our custom plastic sheet cutting services include precision rectangular cuts, complex shape cutting, contour cutting, and curved cuts for applications ranging from protective machine guards and safety shields to display cases, architectural panels, and decorative installations. We offer multiple edge finishing options including chamfering, beveling, edge rounding, flame polishing, and diamond polishing to meet aesthetic and safety requirements.

Beyond simple cutting, our comprehensive fabrication capabilities include CNC plastic machining (milling, turning, drilling, tapping), laser cutting and engraving, plastic bending and thermoforming, plastic welding and bonding, and complete assembly services. This one-stop-shop approach allows customers to receive fully finished, ready-to-install plastic components rather than raw cut materials requiring additional processing.

We serve diverse industries including aerospace and aviation (aircraft interior components, insulation panels, lightweight structural parts), automotive and transportation (dashboard components, housings, gears, bushings), medical and healthcare (surgical instrument components, diagnostic equipment housings, hospital furniture parts), industrial machinery (wear parts, conveyor components, chain guides, rollers), electronics and semiconductors (insulation panels, PCB substrates, equipment housings), food and beverage processing (cutting boards, food-safe equipment components), and architecture and construction (glazing, skylights, protective barriers, decorative panels).

Our no minimum order policy makes professional plastic fabrication accessible to everyone from individual hobbyists and DIY enthusiasts to Fortune 500 manufacturers. Whether you need a single custom plastic prototype, small batch production (10-100 pieces), medium volume manufacturing (100-1,000 pieces), or high-volume production runs (1,000+ pieces), we provide the same attention to quality, precision, and customer service.

We offer free design for manufacturability (DFM) consultation to optimize your plastic component designs for cost-effective production while maintaining or enhancing performance. Our experienced engineering team can suggest material substitutions, design modifications to improve strength or reduce cost, and manufacturing process optimization to achieve better results.

Global shipping and logistics support is a core strength, with established partnerships enabling reliable delivery to North America, Europe, Australia, Asia, and beyond. We provide free standard shipping to most countries for qualifying orders, with expedited air freight options available for urgent projects. All shipments include secure packaging, customs documentation, and tracking information.

For customers requiring ongoing supply of custom plastic components, we offer inventory management programs, blanket purchase orders, and scheduled release programs to ensure just-in-time delivery while maintaining cost efficiency. Our production capacity and material sourcing capabilities support both rapid prototype development and sustained high-volume manufacturing.

Quality assurance is embedded throughout our manufacturing process with multiple inspection points: incoming material verification, in-process dimensional checks, final inspection before packaging, and pre-shipment quality validation. We can provide material certificates, dimensional inspection reports, and third-party testing documentation when required for critical applications.

Contact our experienced team today for a free quote on your custom plastic cutting and fabrication project. With 24-hour quote turnaround, 3-7 day standard production, and a 15-year track record of excellence, BeePlastic is your trusted partner for precision custom plastic components. Email beeplastic@beeplastic.com or submit your specifications through our online quote request form.

 

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