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A showcase of diverse custom fabrication projects completed by Beeplastic, representing over 10,000 successful engineering solutions delivered worldwide.

Plastic Bending



PRECISION PLASTIC FABRICATION

Professional Plastic Bending &
Heat Forming Services

Transform flat thermoplastic sheets into precision 3D components with our advanced CNC-controlled bending technology. From single prototypes to high-volume production – no minimum order quantity required.

±0.03mm
CNC Precision Tolerance
3000mm
Maximum Bend Length
No MOQ
From 1 to 10,000+ Units
15+
Years Expert Experience

Why Choose Plastic Bending?


Discover the advantages of heat forming thermoplastics for your custom manufacturing projects


💪

Stronger Than Assembly

One-piece formed components are more durable and robust than glued or welded assemblies, eliminating weak joints and reducing failure points.


No Expensive Molds

Cost-effective alternative to injection molding for low to medium volumes. No tooling costs, faster prototyping, and design flexibility.


🎯

Maintains Material Properties

Optical clarity preserved in transparent plastics. Strength, chemical resistance, and surface finish remain intact after proper heat forming.

Our Advanced Bending Center


State-of-the-art equipment for precision plastic sheet forming and bending operations

Professional plastic bending and heat forming equipment - precision line bending machine for thermoplastic fabrication

Advanced Bending Technologies


Multiple forming methods to achieve perfect results for every application and material type


🔥

Line Bending
(Strip Heating Method)

Precision heated wire elements create sharp, straight-line bends in thermoplastic sheets. Ideal for L-shapes, U-channels, and rectangular enclosures with minimal material distortion.

Angle Precision: ±1° to ±2°
Thickness Range: 1.5mm - 25mm
Maximum Length: Up to 3000mm
Best For: Display stands, signage, protective covers

🌡️

Oven Bending
(Uniform Heat Forming)

Controlled oven heating for complex curves and compound bends. Entire sheets heat uniformly, conforming to custom molds without stress fractures or optical distortion.

Temperature Range: 80°C - 200°C
Max Part Size: 2400mm × 1200mm
Shape Complexity: Curved arcs, domes
Best For: Architectural panels, lighting fixtures

🤖

CNC Multi-Angle
(Automated Precision)

Automated CNC equipment adjusts temperature, timing, and pressure based on material. Creates complex parts with multiple directional bends and exceptional repeatability.

Simultaneous Bends: Up to 6 at once
Precision: ±0.03mm tolerance
Automation: CAD-driven parameters
Best For: Industrial enclosures, automotive parts

Precision Bending Showcase


Real projects demonstrating our plastic forming capabilities across different materials and applications

Clear polycarbonate machine guard with precision bends - industrial safety shield
POLYCARBONATE

Transparent Safety Machine Guard

Impact-resistant polycarbonate sheet bending with multiple 90° angles for industrial equipment protection. Features maintained optical clarity for operator visibility.

6mm PC Sheet Multi-angle High Impact
Crystal clear acrylic display stand with heat bending - retail POS fixture
ACRYLIC (PMMA)

Clear Retail Display Stand

Crystal-clear acrylic heat bending with smooth curves for point-of-sale displays. Maintains exceptional optical quality and polished edges.

4mm PMMA Heat Forming Retail POS
Line bending equipment in action - precision plastic sheet forming with heated wire
FABRICATION PROCESS

Line Bending Equipment in Action

Our precision line bending machinery uses heated wire elements to create perfect angles in thermoplastic sheets for industrial and commercial applications.

Strip Heating HDPE/PETG Production
Complex black plastic component with CNC multi-angle bending - precision forming
CNC AUTOMATED

Complex Multi-Angle Component

Advanced CNC plastic bending creates complex parts with multiple directional bends in a single setup, ensuring perfect dimensional accuracy.

Black PP/ABS 6 Bends ±0.03mm
Colorful bent plastic samples - acrylic, PVC, and polycarbonate material variety
MATERIAL SHOWCASE

Multi-Material Bending Samples

Diverse range of bent plastic samples including acrylic, PVC, and polycarbonate, demonstrating our versatility across different thermoplastics and custom colors.

Various Materials Custom Colors Samples
Gray PVC industrial mounting bracket - custom plastic bending for OEM applications
PVC INDUSTRIAL

Industrial PVC Mounting Bracket

Durable PVC sheet bending for industrial mounting and support applications. Custom-shaped through precision forming for OEM equipment manufacturers.

Gray PVC OEM Part Production

Compatible Thermoplastic Materials


Our bending center handles a wide range of thermoplastic sheet materials with optimized forming parameters


PMMA (Acrylic) →

Forming Temp: 150-165°C
Best For: Display stands, signage, protective shields

✓ Optical clarity maintained
✓ Smooth bends, no stress whitening
✓ Excellent surface finish


PC (Polycarbonate) →

Forming Temp: 155-170°C
Best For: Machine guards, safety shields, LED diffusers

✓ High impact resistance
✓ UV stable, maintains strength
✓ Temperature resistant


ABS (Acrylonitrile Butadiene Styrene) →

Forming Temp: 105-125°C
Best For: Equipment housings, automotive components

✓ Easy to form
✓ Excellent surface finish
✓ Good dimensional stability


PETG (Polyethylene Terephthalate Glycol) →

Forming Temp: 75-90°C
Best For: Medical devices, food contact, protective covers

✓ Chemical resistant
✓ Easy to sterilize
✓ Excellent clarity


PVC (Polyvinyl Chloride) →

Forming Temp: 100-120°C
Best For: Industrial enclosures, chemical tanks, ductwork

✓ Cost-effective
✓ Chemical resistant
✓ Excellent weatherability


PP (Polypropylene) →

Forming Temp: 140-165°C
Best For: Laboratory equipment, filter tanks, chemical processing

✓ Excellent chemical resistance
✓ Low moisture absorption
✓ Lightweight, durable

Need a different material? We also work with HDPE, POM, Nylon, PEEK, and other engineering plastics.

View All Plastic Materials

Industry Applications


Precision plastic bending serves diverse sectors from retail displays to industrial safety equipment

🛍️

Retail & Point-of-Sale

  • Acrylic display stands & product holders
  • Brochure dispensers & literature holders
  • LED-illuminated signage & menu boards
  • Product glorifiers & jewelry displays
⚙️

Industrial Safety Equipment

  • Machine guards & operator shields
  • Protective equipment enclosures
  • Welding screens & safety barriers
  • Transparent viewing windows for machinery
💡

Lighting & Architecture

  • LED light diffusers & lamp shades
  • Ceiling fixtures & pendant housings
  • Architectural decorative panels
  • Custom skylights & light wells
🔌

Electronic Enclosures

  • Control panel covers & housings
  • Electrical equipment enclosures
  • Instrument panel shields
  • Touch screen protective housings
🏥

Medical & Laboratory

  • Medical device housings & covers
  • Laboratory safety shields
  • Sterilizable instrument trays
  • Diagnostic equipment enclosures
🚗

Automotive & Transportation

  • Dashboard components & trim pieces
  • Interior protective panels
  • Lighting reflectors & housings
  • Custom vehicle interior fittings

Technical Specifications


Detailed capabilities and tolerances for professional plastic bending operations

Specification Capability Range
Material Thickness Range 1.5mm - 25mm (0.06" - 1.0")
Maximum Bending Length Up to 3000mm (118") continuous line bends
Bend Angle Tolerance ±1° to ±2° (length dependent)
CNC Precision ±0.03mm (±0.0012") repeatable accuracy
Minimum Bend Radius From 2mm (material thickness dependent)
Simultaneous Bends (CNC) Up to 6 bends in one operation
Maximum Sheet Size 2400mm × 1200mm (96" × 48")
Production Volume No MOQ - From 1 prototype to 10,000+ units
Lead Time 3-7 days (prototypes) | 7-15 days (production)
Quality Assurance 100% dimensional inspection, visual quality checks


Ready to Start Your Plastic Bending Project?

Get a free quote within 24 hours. Upload your CAD files or send us your design specifications, and our engineering team will provide detailed recommendations and competitive pricing.

✓ No Minimum Order Quantity
✓ Fast 3-7 Day Prototyping
✓ Free Shipping Available
✓ Global Delivery Network

Frequently Asked Questions


Common questions about our plastic bending and forming services

What is the minimum bend radius for plastic sheets?

The minimum bend radius depends on material type and thickness. As a general rule, the minimum inside bend radius should be 1.5-2× the material thickness for most thermoplastics. Acrylic, PC, and PETG can achieve tighter radii with proper heating techniques.

Can you maintain optical clarity when bending transparent plastics?

Yes! Our precision heating methods maintain 90-95% optical clarity in transparent materials like acrylic, polycarbonate, and PETG. We control heating temperature and cooling rates to prevent stress whitening, haziness, or distortion.

Is there a minimum order quantity requirement?

No, we have no minimum order quantity! Whether you need a single prototype for design validation or 10,000 production units, we can accommodate your needs with competitive pricing for both small and large volumes.

What file formats do you accept for custom bending projects?

We accept all standard CAD formats including .STEP, .STL, .IGES, .DWG, .DXF, and .PDF technical drawings. If you don't have CAD files, hand sketches with dimensions are acceptable – our team will convert them to production specifications.

How long does it take to receive bent plastic components?

Prototype lead time: 3-7 business days after design approval. Production runs: 7-15 business days depending on quantity. Rush services available for urgent projects. Shipping time varies by location.

Explore Our Plastic Materials

BeePlastic has been providing precision plastic bending and forming services for over 15 years, serving industries including aerospace, automotive, medical devices, retail displays, industrial equipment, and electronics manufacturing worldwide. Our commitment to quality, competitive pricing, and exceptional customer service makes us your trusted partner for custom thermoplastic components.

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