Custom Plastic Solutions

Discover the properties and versatile applications of our custom plastic.

Get a Quote

A showcase of diverse custom fabrication projects completed by Beeplastic, representing over 10,000 successful engineering solutions delivered worldwide.

PAI (Polyamide-Imide) Material Solutions & Precision Machining Services

Industry-leading supplier of high-performance PAI plastic materials and custom polyamide-imide components. Serving aerospace, automotive, semiconductor & industrial sectors with ±0.03mm precision CNC machining.

Get Custom PAI Parts Quote Shop PAI Stock Materials

⚡ 3-Day Rapid Prototyping • 🎯 ±0.03mm Precision • 🌍 Global Shipping • 📧 beeplastic@beeplastic.com

PAI Polyamide-Imide plastic manufacturing and machining services

Premium PAI (Polyamide-Imide) materials and precision machining capabilities

Complete PAI Plastic Solutions for Your Engineering Challenges

🔧 Custom PAI Machining & Fabrication

Transform PAI round rod (3-100mm diameter, 300mm/1200mm lengths) and sheet stock (300mm×300mm) into precision-engineered components using advanced CNC machining, laser cutting, and specialized fabrication techniques.

CNC precision machining: ±0.03mm (±0.0012")
5-axis milling for complex PAI parts
High-speed PAI turning up to 100mm diameter
Wire EDM for intricate polyamide-imide geometries
Surface grinding to Ra 0.4μm finish

Explore PAI Machining Services

📦 PAI Material Stock & Supply

Comprehensive inventory of PAI rods, sheets, tubes, and plates ready for immediate shipment. All polyamide-imide materials meet ASTM specifications.

PAI round rods: 3mm to 100mm diameter
PAI sheets: 300mm×300mm standard plates
PAI rod lengths: 300mm or 1200mm long
Natural (tan/amber) and black colors
Same-day cut-to-size service available

Get PAI Cut to Your Size

PAI polyamide-imide versus PEEK performance comparison chart for high temperature applications

PAI delivers superior strength-to-weight ratio vs PEEK, PEI, and other high-performance plastics

Why Engineers Choose PAI (Polyamide-Imide) Plastic

PAI polymer offers the highest strength and stiffness of any thermoplastic up to 275°C, making polyamide-imide the ideal metal replacement for extreme applications

260°C

Continuous Service Temperature

110 MPa

Tensile Strength

0.25

Coefficient of Friction

80%

Weight Reduction vs Steel

🎯 Critical PAI Material Advantages

Polyamide-imide maintains over 85% of room temperature strength at 200°C, outperforming PEEK, PEI, PPS, and PPA in high-temperature applications. PAI plastic's unique combination of thermal stability, mechanical strength, and self-lubricating properties makes it the preferred choice for aerospace bearings, automotive transmission components, and semiconductor test sockets.

Precision CNC machining of PAI polyamide-imide components for aerospace and automotive applications

Advanced 5-axis CNC machining ensures exceptional precision for critical PAI plastic parts

PAI Polyamide-Imide Applications by Industry

✈️ Aerospace PAI Components

High-performance polyamide-imide parts for extreme aerospace environments:

PAI jet engine bearings & bushings
Polyamide-imide thermal insulators
PAI valve seats & seal rings
High-temp PAI spacers & washers
PAI aircraft interior components

AS9100 Compliant

🚗 Automotive PAI Parts

Durable PAI plastic solutions for drivetrain and powertrain systems:

PAI transmission thrust washers
Polyamide-imide shift fork pads
PAI synchronizer rings
High-temp PAI oil pump gears
PAI turbocharger components

IATF 16949 Standards

⚡ Semiconductor PAI Solutions

Precision PAI test fixtures and handling components:

PAI IC test sockets & contactors
Polyamide-imide wafer carriers
PAI burn-in test fixtures
ESD-safe PAI probe cards
PAI pick-and-place nozzles

Class 10 Cleanroom

Self-lubricating PAI polyamide-imide thrust washers for automotive transmissions

PAI thrust washers - 5x longer service life than bronze alternatives

High-frequency PAI test sockets for semiconductor IC testing applications

Precision PAI test sockets maintain accuracy at 260°C continuous operation

PAI Material Technical Properties & Specifications

Comprehensive polyamide-imide performance data for engineering validation and material selection

PAI Property	Test Method	Value	Units
Density	ASTM D792	1.43	g/cm³
Continuous Service Temperature	UL 746B	260	°C (500°F)
Glass Transition Temperature	ASTM E1545	280	°C (536°F)
Heat Deflection Temperature	ASTM D648	310	°C @ 1.8 MPa
Tensile Strength	ASTM D638	110	MPa (16,000 psi)
Flexural Strength	ASTM D790	190	MPa (27,500 psi)
Compressive Strength	ASTM D695	190	MPa (27,500 psi)
Tensile Modulus	ASTM D638	4,200	MPa (610 ksi)
Elongation at Break	ASTM D638	20	%
Rockwell Hardness	ASTM D785	E80 (M120)	-
Coefficient of Friction	ASTM D3702	0.25	-
Thermal Expansion	ASTM E831	1.1 × 10⁻⁵	cm/cm/°C
Water Absorption (24h)	ASTM D570	0.35	%
Dielectric Strength	ASTM D149	250	kV/mm
Flammability Rating	UL 94	V-0	-

📊 Engineering Note: PAI polyamide-imide maintains superior dimensional stability with only 1.7% water absorption at saturation. This makes PAI plastic ideal for precision components in humid environments where PEEK and other materials may experience dimensional changes.

PAI Rod, Sheet & Tube Stock - Ready for Immediate Delivery

Comprehensive inventory of polyamide-imide materials in standard and custom sizes

PAI polyamide-imide rod sheet and tube stock materials for sale

Premium PAI rod, sheet, and tube stock - Available for same-day shipping

🔵 PAI Round Rod Stock

Diameter Range: 3mm - 100mm
Standard Lengths: 300mm, 1200mm long
Colors: Natural (amber/tan), Black
Grades: Unfilled, Glass-filled, Bearing grade
Form: Solid round bars

Shop PAI Rods

📐 PAI Sheet Stock

Standard Size: 300mm×300mm plates
Thickness Range: 6mm - 100mm
Custom Cutting: To your specifications
Surface: Smooth machined finish
Colors: Natural (amber/tan), Black

Shop PAI Sheets

⭕ PAI Tube Stock

OD Range: 25mm - 200mm
Wall Thickness: 5mm - 25mm
Standard Length: 1200mm long
Custom Lengths: Available on request
Tolerances: ±0.1mm standard

Shop PAI Tubes

Complete PAI Plastic Fabrication & Processing Services

Full-service polyamide-imide machining and fabrication capabilities under one roof

⚙️ CNC Machining

Precision milling & turning of PAI components to ±0.03mm tolerance

CNC Services

🔥 Laser Cutting

High-precision laser cutting and engraving of PAI sheets

Laser Services

💉 Injection Molding

High-volume production of complex PAI plastic parts

Molding Services

🔧 Custom Fabrication

Bending, welding, and assembly of PAI components

Fabrication Services

Why Engineers Choose BeePlastic for PAI Solutions

15+

Years PAI Experience

10,000+

PAI Parts Delivered

98.5%

On-Time Delivery

24hr

Quote Response

🎯 Our PAI Machining Precision Guarantee

Every polyamide-imide component we produce maintains ±0.03mm (±0.0012") dimensional tolerance, verified through comprehensive CMM inspection. We provide full documentation including material certifications, dimensional reports, and first article inspection for critical PAI parts.

Frequently Asked Questions About PAI Polyamide-Imide

What's the difference between PAI and PEEK plastic?

PAI (polyamide-imide) offers superior strength and stiffness at elevated temperatures compared to PEEK. While PEEK has better chemical resistance to acids and bases, PAI maintains better mechanical properties up to 260°C continuous use. PAI also provides better wear resistance and dimensional stability, typically at 20-30% lower cost than PEEK for high-temperature applications.

Can PAI plastic replace metal components?

Yes, PAI polyamide-imide is an excellent metal replacement material. It offers 80% weight reduction compared to steel, eliminates corrosion issues, provides self-lubrication, and reduces noise/vibration. Common metal-to-PAI conversions include bronze bushings, steel thrust washers, aluminum brackets, and stainless steel wear plates. PAI's strength-to-weight ratio often exceeds aluminum alloys.

What tolerances can you achieve when machining PAI?

We maintain standard tolerances of ±0.03mm (±0.0012") for most PAI components. Tighter tolerances down to ±0.01mm are achievable for critical features using our 5-axis CNC equipment and climate-controlled manufacturing environment. PAI's excellent dimensional stability makes it ideal for precision parts.

What PAI grades and colors are available?

We stock unfilled PAI (highest toughness), glass-filled PAI (30% GF for higher stiffness), and bearing-grade PAI (graphite/PTFE filled for lowest friction). Available colors include natural (amber/tan) and black. Special grades for ESD, FDA compliance, or specific wear requirements can be sourced.

How does PAI perform in wear applications?

PAI polyamide-imide excels in wear applications with a coefficient of friction of 0.25 (unfilled) and as low as 0.15 for bearing grades. It maintains these properties without external lubrication up to 260°C. PAI typically outlasts bronze by 3-5x and PTFE by 10x in high-load bearing applications.

What's your minimum order quantity for PAI parts?

We have no minimum order quantity for custom PAI machining - we're happy to produce single prototypes or large production runs. For PAI stock materials, we can cut to size with a minimum order value of $50. Volume discounts apply for orders of 10+ pieces.

Ready to Solve Your High-Performance Engineering Challenges?

Join thousands of engineers who trust BeePlastic for premium PAI polyamide-imide solutions

Request Custom PAI Quote Browse PAI Materials

📧 Email: beeplastic@beeplastic.com
⚡ Response within 24 hours • 🚚 Global shipping available

Explore Our Other High-Performance Plastic Services

Plastic Welding Cut-to-Size Service Laser Engraving

Learn More

Fully Customizable to Your Specifications

At BeePlastic, we offer precision cutting and machining to produce sheets and rods that perfectly fit your project's specific dimensions and requirements.

Tailored Solutions Across Industries

Explore Our Full Range of Plastic Materials

Discover the versatility and quality of our extensive plastic materials portfolio. From standard sheets to highly specialized rods, each product is designed to meet the diverse needs of industries including aerospace, automotive, and healthcare. Browse our collection to find the perfect material suited to your project requirements.

Browse Our Material Catalog